Syllabus - Computer Integrated Manufacturing (AB 701)


Automation and Robotics Engineering

Computer Integrated Manufacturing (AB 701)

VII

Module 1

Introduction

CIM – definition, scope and elements of CIM system-benefits, Production system facilities – low-medium-high-Manufacturing support systems-Automation in production systems, Automated manufacturing systems-Computerized Manufacturing Support Systems-Reasons for Automating, Automation principles and strategies-USA Principle-Ten Strategies for Automation and Production Systems, Automation –definition- Basic elements of an automated system - Levels of automation.

Module 2

NC and CNC Machines

Fundamentals of NC Technology- Basic Components of an NC System- NC Coordinate Systems- Motion Control Systems, Applications of NC- Machine Tool Applications- Other NC Applications- Advantages and Disadvantages of NC, Computer Numerical Control Features of CNC- The Machine Control Unit for CNC- CNC Software, CNC Applications Advantages and Disadvantages of CNC, DNC- Direct Numerical Control- Distributed Numerical Control

Module 3

CNC Part Programming

Introduction to Part Programming-Coordinate system-Dimensioning-Axes & motion nomenclature Definition and importance of various positions like machine zero, home position, and work piece zero, CNC part programming- Structure of part programme-Word addressed format-Preparatory function(G)-Miscellaneous function(M)- Tool compensation Subroutines (Macros)(L)-Canned cycles- Mirror image, Simple program on Milling and Turning operations.

Module 4

Group Technology and CAPP

Group technology-Definition-Advantages and limitations of GT-Part family formation, Classification and coding-Opitz coding system, Applications & benefits of GT, Cellular manufacturing-Machining cell designs-Machining cell planning, Computer aided process planning-Approaches to CAPP- Implementation techniques-Essential elements in a retrieval type CAPP system-Essential elements in a generative CAPP system, Flexible manufacturing system-Scope of FMS-FMS compared to other types of manufacturing approaches-Types of FMS-Benefits of FMS-Major elements of FMS

Module 5

Automated Guided Vehicle System (AGVS) and Industrial Robotics

Automated Guided Vehicle System (AGVS) – AGVS Application – Vehicle Guidance technology – Vehicle Management & Safety. Robot Anatomy and Related Attributes – Classification of Robots- Robot Control systems – End Effectors – Sensors in Robotics – Robot Accuracy and Repeatability - Industrial Robot Applications – Robot Part Programming – Robot Accuracy and Repeatability – Simple Problems.

Course Objective

Build up the concept of Automation, CIM, CAD, CAM

Course Outcome

["Differentiate Production Planning and Control and Computerized Process Planning", "Solve problems related to Robot Accuracy and Repeatability", "Prepare part programs for simple jobs on CNC machine tools and robot programming", "Develop an FMS (Flexible Manufacturing System) layout for given simple part family, using group technology concepts and familiarize with computer aided process planning"]

Practicals

  • 2D and 3D modeling on CAD software

  • Use of CAM software for writing CNC programs

  • Study of automatic and semi automatic control system and writing the electrical analogy

  • Production & layout for GT for group of jobs to be manufactured

  • A case study / tutorial using CAPP Software

  • Writing M & G codes for given operations

  • Robot and AGV programming

Reference Books

  • Mikell.P.Groover “Automation, Production Systems and Computer Integrated Manufacturing”, Prentice Hall of India, 2008

  • Radhakrishnan P, Subramanyan S.and Raju V., “CAD/CAM/CIM”, 2nd Edition, New Age International (P) Ltd, New Delhi, 2000

  • S.Kant Vajpay; Principles of CIM; PHI

  • Rao PN; CAD/CAM;TMH

  • Rao PN, Tiwari NK, Kundra TK; Computer Aided Manufacturing; TMH

  • Alavudeen A, Venkteshwarn N; Computer Integrated Mfg; PHI