Syllabus - Manufacturing Analysis (IP-503 (C))

Industrial Production Engineering

Manufacturing Analysis (IP-503 (C))

V-Semester

Introduction of Manufacturing Analysis

Pre and Post Production Analysis, Qualification of Analyst. Composition of effective Planning Group, Coordination of Engg. Functions, Communication Between Engg. Groups, Phases of Analysis.

Product Engg. and Process Engg., Part Print Analysis, Determination of Principle Processes, Blank making process, Determination of Functional surfaces of W/pc, Machining Allowances (limits of size for initial and intermediate W/pc dimensions).

Selection of Manufacturing Processes, Influence of Process Engg. on product design. Work piece Control.

Group Technology: Concept, Parts classification and coding system, Production Flow Analysis, Machine cell design, Computer Aided Process Planning.

Selection of materials (considering function and cost), Effect of process on material cost. Selection of tooling, Selection of equipment (considering cost and design factors).

Dimensional Analysis: Flatness, Parallelism, Squareness, Concentricity etc. (ways to designate these).

Tolerance Analysis: Tolerance stacks (Design and Process tolerance stacks). Tolerance Charts: Purpose and layout, conversion of tolerances, developing the tolerance chart.

Practicals

Reference Books

  • Balakishan B., Fundaments of Manufacturing Engineering, Mir Publishers, Moscow.

  • Kovan V. K., Process Engineering, Mir Publishers, Moscow.

  • Eary and Johnson, Process Engineering, Prentice Hall.

  • Wilson F.W., Manufacturing Planning and Estimating Handbook, McGraw Hill Book Co.