Syllabus - Tool Engg. & Design of Machine Tools (IP601)

Industrial Production Engineering

Tool Engg. & Design of Machine Tools (IP601)

VI

UNIT 1

Tooling classification, material, properties and application, General design considerations. Design of single point cutting tool for strength & rigidity, Design for optimum geometry, Design strategies for H.S.S. Carbide and Ceramic, Chip Breakers, Design of form tool. Design of drill, and milling cutters

UNIT 2

Design of Metal Working Tools: Design of elements of press working tool dies and dieset, concept of center of pressure, compound dies, progressive dies, Combination dies, bending, forming dies, press tonnage and its calculations.

UNIT 3

Tooling for forging and rolling –Design principles for forging dies, drop forging, upset forging, Design principles and practice for rolling, roll pass design.

UNIT 4

Design of Jig and Fixtures: Economics of jigs and fixture, principle of location and clamping, Drilling Bushes, Design of various jigs and fixtures, such as Drilling jig, milling fixture, Assembly fixture, Welding fixtures.

UNIT 5

Dies and Mould Design for Plastics and rubber Parts: Compression moulding, transfer moulding, blow moulding.

Practicals

  • Study of various locating devices

  • Study of various clamping devices

  • Study of tool guiding elements

  • Study of Drill jigs

  • Study of Milling fixture

  • To design a single point cutting tool for the turning of given bar

  • To design a drill jig for the given component

  • To design a form tool.

Reference Books

  • Machine Tools Handbook: Design and Operation, Prakash Hiralal Joshi, DME, AMIE (India)

  • Fundamentals of Tool Design, David Spitler, Jeff Lantrip, John Nee, David A Smith, Society of Manufacturing Engineers; 5th Edition